Encapsulation Automation Case Studies

Automated assembly line concept for automotive drive-motor temperature sensors, covering wire cutting, NTC welding, coating, curing, crimping and testing.

AOI and Lead Forming cell for transistor separation, ferrite-bead insertion, dispensing, tray loading, barcode collection and bead/glue inspection.

Automotive NTC assembly line project for single-end sensors, covering boarding, welding, encapsulation, shell potting, 25 C and 85 C testing and data collection.

Automated Production solutions concept for EV charging power-supply products, covering robot workstations, return conveyors, buffer warehouse, dispensing and screw fastening.

Automated Production line for 58-ohm NTC sensors, combining wire cutting, boarding, dual-station soldering, encapsulation, curing fixtures and testing.

Automated assembly system and Automated Test System for NTC finishing, adding CCD weld-offset inspection and automatic cleaning to boarding, soldering and testing.

Automated Production system for an NTC line, tying together boarding, soldering, ultrasonic cleaning, encapsulation, shell insertion and database-backed testing.

Fully Automated Production Line for NTC resistor welding and finishing, covering wire cutting, boarding, tin dipping, DO35 welding, cleaning, encapsulation and aging test.

Automated assembly line solution for 58-ohm resistor NTC products, combining boarding, soldering, ultrasonic cleaning, glue preparation, encapsulation and testing.

Fully automated assembly line for 58-ohm NTC sensor finishing, combining boarding, soldering, encapsulation, shell insertion, resistance/hipot testing and payback planning.