AOI Automation Case Studies

Automated CCD vision inspection and tray loading system for small components, combining indexed transfer, controlled illumination and organized tray output.

Automotive oil temperature sensor CCD vision inspection machine with multi-position fixtures, automated transfer, controlled lighting and multi-view image analysis.

Automated assembly line concept for automotive drive-motor temperature sensors, covering wire cutting, NTC welding, coating, curing, crimping and testing.

Automated Optical Inspection cell for finished sensors, using multi-direction CCD checks, transfer receiving, NG marking and manual unloading at 1,500 to 1,800 pcs/hour.

Intralogistics AGV solutions layout for a manual belt line, organizing programming, testing, DFU, air checks, image review and AGV transfer flow.

Automated optical inspection machine lighting study for single-end sensor defects, covering six defect categories, 2,500 PCS/H efficiency and 20 um precision.

Automated assembly solutions line for single-end wire products, integrating wire cutting, board loading, welding, CCD checks, tube pushing, forming and collection.

Riveting equipment cell with automatic feeding, manual fixture loading, CCD seal-ring inspection, pressing, rotary riveting and discharge at 400 to 600 pcs/hour.

Bushing Automatic Assembly Line for AC/DC socket components, combining thermistor forming, housing feeding, resistor assembly, laser welding, testing and tray loading.

AOI and Lead Forming cell for transistor separation, ferrite-bead insertion, dispensing, tray loading, barcode collection and bead/glue inspection.