AOI Automation Case Studies

Automated assembly line concept for automotive drive-motor temperature sensors, covering wire cutting, NTC welding, coating, curing, crimping and testing.

Automated Optical Inspection cell for finished sensors, using multi-direction CCD checks, transfer receiving, NG marking and manual unloading at 1,500 to 1,800 pcs/hour.

Intralogistics AGV solutions layout for a manual belt line, organizing programming, testing, DFU, air checks, image review and AGV transfer flow.

Automated optical inspection machine lighting study for single-end sensor defects, covering six defect categories, 2,500 PCS/H efficiency and 20 um precision.

Automated assembly solutions line for single-end wire products, integrating wire cutting, board loading, welding, CCD checks, tube pushing, forming and collection.

Riveting equipment cell with automatic feeding, manual fixture loading, CCD seal-ring inspection, pressing, rotary riveting and discharge at 400 to 600 pcs/hour.

Bushing Automatic Assembly Line for AC/DC socket components, combining thermistor forming, housing feeding, resistor assembly, laser welding, testing and tray loading.

AOI and Lead Forming cell for transistor separation, ferrite-bead insertion, dispensing, tray loading, barcode collection and bead/glue inspection.

Automated assembly system and Automated Test System for NTC finishing, adding CCD weld-offset inspection and automatic cleaning to boarding, soldering and testing.