Testing Automation Case Studies

Material Handling concept for ten test machines, using stacked tray transfer, line-side roller docking and a composite robot to keep automated testing supplied.

Automotive oil temperature sensor resistance testing machine with fixture transfer, 0°C and 25°C water baths, automatic electrical contact and multi-position measurement.

Automated assembly line concept for automotive drive-motor temperature sensors, covering wire cutting, NTC welding, coating, curing, crimping and testing.

Intralogistics AGV solutions layout for a manual belt line, organizing programming, testing, DFU, air checks, image review and AGV transfer flow.

Automated Production Line for automotive NTC water-temperature sensors, linking NTC DC welding, tray transfer, glue dispensing, curing, riveting, laser marking and testing.

Automated optical inspection machine lighting study for single-end sensor defects, covering six defect categories, 2,500 PCS/H efficiency and 20 um precision.

Material Traceability workstation for fixture frames, guiding product QR scanning, wire-position monitoring, frame checks and test-equipment binding.

Automotive NTC assembly line project for single-end sensors, covering boarding, welding, encapsulation, shell potting, 25 C and 85 C testing and data collection.

Automated Production solutions concept for EV charging power-supply products, covering robot workstations, return conveyors, buffer warehouse, dispensing and screw fastening.

Automated Production line for 58-ohm NTC sensors, combining wire cutting, boarding, dual-station soldering, encapsulation, curing fixtures and testing.