Electronics Manufacturing Automation Case Studies

Automated Optical Inspection cell for finished sensors, using multi-direction CCD checks, transfer receiving, NG marking and manual unloading at 1,500 to 1,800 pcs/hour.

Automated Welding concept for electronics wire carrier boards, combining payoff, cutting, stripping, tape bonding, component forming and resistance welding without tinning.

Automated optical inspection machine lighting study for single-end sensor defects, covering six defect categories, 2,500 PCS/H efficiency and 20 um precision.

Automated assembly solutions line for single-end wire products, integrating wire cutting, board loading, welding, CCD checks, tube pushing, forming and collection.

Lead Forming equipment for taped varistors, using reel loading, automatic feeding, lead cutting, two-position forming, PPU transfer and collection-box unloading.

AOI and Lead Forming cell for transistor separation, ferrite-bead insertion, dispensing, tray loading, barcode collection and bead/glue inspection.

Automated assembly equipment for electronics sensor wire-board loading, using magazine feeding, CCD-guided pickup, tape application, alignment and discharge.

Lead Forming and Feeding Machine retrofit for film capacitors, adding material sensing, an extended hopper, anti-flip pressing, tray fixation and bowl control.

Automated Cleaning Line for electronics resistors with magnetically retained leads, combining rust remover, pure-water rinses, alcohol cleaning and basket transfer.

Automated fastening cell for notebook keyboards, designed around 120 UPH throughput, sub-26-second cycle time and digital torque traceability.